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How can we improve the reliability and performance of led work lights when installing onto fire trucks

16-08-2025

high power led work lights are installed on top of fire trucks
As we know, durable and reliable led work lights are much important for fire trucks that often operate in demanding conditions of vibrations,extreme temperature and exposure to water and chemicals.


The electrical systems on fire trucks is complex, which might result in many unexpected problems for led work lights. Fire truck alternators can result in a very wide range of surge voltages that may damage the led lights at beginning. Transient voltage suppression diodes must be installed onto inside pcbas to protect against the voltage spikes and surges that may cause premature failure of LED driver ic chips.


A clean and solid ground connection is much necessary to avoid flickering and intermittent operation and electrical noises that might affect other sensitive electronics on fire trucks.


Fire trucks experience constant vibrations and high temperature. IP68 protection grade led work lights are strongly suggested, which are made of robust aluminum housings,vibration-damperning mounts and mechanically fastened pcbas.


Facing the high temperature fire rescue scenario, proper heat management and excellent heat cooling heat-sink is vital to prevent thermal damage.Thick and large aluminum heat sink can improve heat dissipation after the led work lights are operating.


After the led work lights are installed onto fire trucks, routine maintenance can prevent minor issues from becoming major failures.


Regularly inspect the led work lights, wiring and connectors, and mounting hardware for any signs of damage, corrosion, or loosening.

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